硬(Ying)质(Zhi)合(He)金(Jin)刀(Dao)片(Pian)硬(Ying)度(Du)高(Gao)、(?)脆(Cui)性(Xing)大(Da)、(?)导(Dao)热(Re)性(Xing)差(Cha)、(?)热(Re)收(Shou)缩(Suo)率(Lu)大(Da),(?)通(Tong)常(Chang)应(Ying)采(Cai)用(Yong)金(Jin)刚(Gang)石(Shi)砂(Sha)轮(Lun)进(Jin)行(Xing)刃(Ren)磨(Mo)。(?)但(Dan)因(Yin)金(Jin)刚(Gang)石(Shi)砂(Sha)轮(Lun)价(Jia)格(Ge)昂(Ang)贵(Gui),(?)磨(Mo)损(Sun)后(Hou)不(Bu)易(Yi)修(Xiu)复(Fu),(?)因(Yin)此(Ci)很(Hen)多(Duo)工(Gong)厂(Chang)仍(Reng)采(Cai)用(Yong)普(Pu)通(Tong)砂(Sha)轮(Lun)进(Jin)行(Xing)刃(Ren)磨(Mo)。(?)
在(Zai)刃(Ren)磨(Mo)过(Guo)程(Cheng)中(Zhong),(?)由(You)于(Yu)硬(Ying)质(Zhi)合(He)金(Jin)硬(Ying)度(Du)较(Jiao)高(Gao),(?)普(Pu)通(Tong)砂(Sha)轮(Lun)的(De)磨(Mo)粒(Li)极(Ji)易(Yi)钝(Dun)化(Hua),(?)剧(Ju)烈(Lie)的(De)摩(Mo)擦(Ca)使(Shi)刀(Dao)片(Pian)表(Biao)面(Mian)产(Chan)生(Sheng)局(Ju)部(Bu)高(Gao)温(Wen),(?)形(Xing)成(Cheng)附(Fu)加(Jia)热(Re)应(Ying)力(Li),(?)极(Ji)易(Yi)引(Yin)起(Qi)热(Re)变(Bian)形(Xing)和(He)热(Re)裂(Lie)纹(Wen),(?)直(Zhi)接(Jie)影(Ying)响(Xiang)刀(Dao)具(Ju)使(Shi)用(Yong)寿(Shou)命(Ming)和(He)加(Jia)工(Gong)质(Zhi)量(Liang)。(?)因(Yin)此(Ci),(?)应(Ying)采(Cai)取(Qu)必(Bi)要(Yao)措(Cuo)施(Shi)防(Fang)止(Zhi)刃(Ren)磨(Mo)裂(Lie)纹(Wen)的(De)产(Chan)生(Sheng)。(?)通(Tong)过(Guo)加(Jia)工(Gong)实(Shi)践(Jian),(?)总(Zong)结(Jie)出(Chu)以(Yi)下(Xia)可(Ke)有(You)效(Xiao)防(Fang)止(Zhi)或(Huo)减(Jian)少(Shao)刃(Ren)磨(Mo)裂(Lie)纹(Wen)的(De)工(Gong)艺(Yi)措(Cuo)施(Shi)。(?)
1,(?) 负(Fu)刃(Ren)刃(Ren)磨(Mo)法(Fa) 负(Fu)刃(Ren)刃(Ren)磨(Mo)法(Fa)是(Shi)指(Zhi)在(Zai)刃(Ren)磨(Mo)刀(Dao)具(Ju)前(Qian),(?)先(Xian)在(Zai)前(Qian)刀(Dao)面(Mian)或(Huo)后(Hou)刀(Dao)面(Mian)上(Shang)磨(Mo)出(Chu)一(Yi)条(Tiao)负(Fu)刃(Ren)带(Dai)。(?)硬(Ying)质(Zhi)合(He)金(Jin)属(Shu)于(Yu)硬(Ying)脆(Cui)材(Cai)料(Liao),(?)刃(Ren)磨(Mo)时(Shi)因(Yin)砂(Sha)轮(Lun)振(Zhen)动(Dong)使(Shi)刀(Dao)具(Ju)受(Shou)到(Dao)冲(Chong)击(Ji)载(Zai)荷(He),(?)容(Rong)易(Yi)发(Fa)生(Sheng)振(Zhen)裂(Lie);(?)同(Tong)时(Shi),(?)磨(Mo)削(Xiao)区(Qu)的(De)瞬(Shun)间(Jian)升(Sheng)温(Wen)与(Yu)冷(Leng)却(Que)使(Shi)热(Re)应(Ying)力(Li)可(Ke)能(Neng)超(Chao)过(Guo)硬(Ying)质(Zhi)合(He)金(Jin)的(De)强(Qiang)度(Du)极(Ji)限(Xian)而(?)产(Chan)生(Sheng)热(Re)裂(Lie)纹(Wen)。(?)采(Cai)用(Yong)负(Fu)刃(Ren)刃(Ren)磨(Mo)法(Fa)可(Ke)提(Ti)高(Gao)刀(Dao)片(Pian)强(Qiang)度(Du),(?)增(Zeng)强(Qiang)刀(Dao)片(Pian)抗(Kang)振(Zhen)性(Xing)和(He)承(Cheng)受(Shou)冲(Chong)击(Ji)载(Zai)荷(He)的(De)能(Neng)力(Li),(?)并(Bing)增(Zeng)大(Da)受(Shou)热(Re)面(Mian)积(Ji),(?)防(Fang)止(Zhi)磨(Mo)削(Xiao)热(Re)大(Da)量(Liang)导(Dao)向(Xiang)刀(Dao)片(Pian),(?)从(Cong)而(?)减(Jian)少(Shao)或(Huo)防(Fang)止(Zhi)裂(Lie)纹(Wen)产(Chan)生(Sheng)。(?)
2,(?) 用(Yong)二(?)硫(Liu)化(Hua)钼(Mu)浸(Jin)润(Run)砂(Sha)轮(Lun) 在(Zai)常(Chang)温(Wen)状(Zhuang)态(Tai)下(Xia),(?)将(Jiang)粉(Fen)状(Zhuang)二(?)硫(Liu)化(Hua)钼(Mu)与(Yu)无(Wu)水(Shui)乙(Yi)醇(Chun)制(Zhi)成(Cheng)混(Hun)合(He)溶(Rong)液(Ye),(?)然(Ran)后(Hou)在(Zai)密(Mi)闭(Bi)容(Rong)器(Qi)内(Nei)((?)防(Fang)止(Zhi)乙(Yi)醇(Chun)挥(Hui)发(Fa))(?)将(Jiang)新(Xin)的(De)普(Pu)通(Tong)砂(Sha)轮(Lun)浸(Jin)泡(Pao)在(Zai)混(Hun)合(He)溶(Rong)液(Ye)中(Zhong),(?)14小(Xiao)时(Shi)后(Hou)取(Qu)出(Chu),(?)自(Zi)然(Ran)干(Gan)燥(Zao)18~(?)20小(Xiao)时(Shi),(?)使(Shi)砂(Sha)轮(Lun)完(Wan)全(Quan)晾(Liang)干(Gan)。(?)经(Jing)上(Shang)述(Shu)处(Chu)理(Li)的(De)砂(Sha)轮(Lun)内(Nei)部(Bu)空(Kong)隙(Xi)中(Zhong)充(Chong)满(Man)二(?)硫(Liu)化(Hua)钼(Mu),(?)对(Dui)磨(Mo)粒(Li)可(Ke)起(Qi)到(Dao)润(Run)滑(Hua)作(Zuo)用(Yong),(?)使(Shi)砂(Sha)轮(Lun)排(Pai)屑(Xie)良(Liang)好(Hao),(?)不(Bu)易(Yi)堵(Du)塞(Sai)。(?)试(Shi)验(Yan)证(Zheng)明(Ming),(?)用(Yong)二(?)硫(Liu)化(Hua)钼(Mu)浸(Jin)润(Run)过(Guo)的(De)砂(Sha)轮(Lun)磨(Mo)削(Xiao)硬(Ying)质(Zhi)合(He)金(Jin)刀(Dao)片(Pian)时(Shi),(?)磨(Mo)削(Xiao)锋(Feng)利(Li),(?)磨(Mo)粒(Li)不(Bu)易(Yi)钝(Dun)化(Hua),(?)工(Gong)件(Jian)变(Bian)形(Xing)小(Xiao),(?)排(Pai)屑(Xie)顺(Shun)畅(Chang),(?)磨(Mo)屑(Xie)形(Xing)状(Zhuang)基(Ji)本(Ben)呈(Cheng)带(Dai)状(Zhuang),(?)可(Ke)带(Dai)走(Zou)大(Da)部(Bu)分(Fen)磨(Mo)削(Xiao)热(Re),(?)从(Cong)而(?)改(Gai)善(Shan)磨(Mo)削(Xiao)效(Xiao)果(Guo),(?)提(Ti)高(Gao)刀(Dao)片(Pian)成(Cheng)品(Pin)率(Lu)。(?)
3,(?) 合(He)理(Li)选(Xuan)用(Yong)磨(Mo)削(Xiao)用(Yong)量(Liang) 若(Ruo)刃(Ren)磨(Mo)过(Guo)程(Cheng)中(Zhong)摩(Mo)擦(Ca)力(Li)过(Guo)大(Da),(?)可(Ke)导(Dao)致(Zhi)磨(Mo)削(Xiao)温(Wen)度(Du)急(Ji)剧(Ju)上(Shang)升(Sheng),(?)刀(Dao)片(Pian)易(Yi)发(Fa)生(Sheng)爆(Bao)裂(Lie),(?)因(Yin)此(Ci)合(He)理(Li)选(Xuan)用(Yong)磨(Mo)削(Xiao)用(Yong)量(Liang)十(Shi)分(Fen)重(Zhong)要(Yao)。(?)常(Chang)用(Yong)的(De)合(He)理(Li)磨(Mo)削(Xiao)用(Yong)量(Liang)为(Wei):(?)圆(Yuan)周(Zhou)速(Su)度(Du)v=10~(?)15m/min,(?)进(Jin)给(Gei)量(Liang)f纵(Zong)=0.5~(?)1.0m/min,(?)f横(Heng)=0.01~(?)0.02mm/行(Xing)程(Cheng)。(?)手(Shou)工(Gong)刃(Ren)磨(Mo)时(Shi),(?)纵(Zong)向(Xiang)和(He)横(Heng)向(Xiang)进(Jin)给(Gei)量(Liang)均(Jun)不(Bu)宜(Yi)过(Guo)大(Da)。(?)
4,(?) 其(Qi)它(Ta)工(Gong)艺(Yi)措(Cuo)施(Shi) 刀(Dao)杆(Gan)刚(Gang)性(Xing)不(Bu)足(Zu)、(?)刀(Dao)具(Ju)夹(Jia)持(Chi)不(Bu)稳(Wen)、(?)机(Ji)床(Chuang)主(Zhu)轴(Zhou)跳(Tiao)动(Dong)等(Deng)均(Jun)可(Ke)能(Neng)引(Yin)起(Qi)刃(Ren)磨(Mo)裂(Lie)纹(Wen)的(De)产(Chan)生(Sheng),(?)因(Yin)此(Ci),(?)由(You)机(Ji)床(Chuang)、(?)砂(Sha)轮(Lun)、(?)夹(Jia)具(Ju)和(He)刀(Dao)具(Ju)组(Zu)成(Cheng)的(De)加(Jia)工(Gong)系(Xi)统(Tong)应(Ying)具(Ju)有(You)足(Zu)够(Gou)刚(Gang)性(Xing),(?)且(Qie)应(Ying)控(Kong)制(Zhi)砂(Sha)轮(Lun)的(De)轴(Zhou)向(Xiang)和(He)径(Jing)向(Xiang)跳(Tiao)动(Dong)。(?) 造(Zao)成(Cheng)硬(Ying)质(Zhi)合(He)金(Jin)刀(Dao)具(Ju)产(Chan)生(Sheng)刃(Ren)磨(Mo)裂(Lie)纹(Wen)的(De)因(Yin)素(Su)较(Jiao)多(Duo),(?)只(Zhi)有(You)选(Xuan)用(Yong)合(He)适(Shi)的(De)砂(Sha)轮(Lun),(?)同(Tong)时(Shi)采(Cai)用(Yong)合(He)理(Li)的(De)磨(Mo)削(Xiao)工(Gong)艺(Yi),(?)才(Cai)能(Neng)有(You)效(Xiao)避(Bi)免(Mian)裂(Lie)纹(Wen)产(Chan)生(Sheng),(?)提(Ti)高(Gao)刃(Ren)磨(Mo)质(Zhi)量(Liang)。(?)